PVC DIY home ballet barres are a cheap alternative to buying one. Adding in some wooden dowel or barres in replace of PVC for the handrail can add that extra touch to your barre to not only help weigh the lightweight PVC down making it sturdier but also adding that studio feel to your ballet barre.
There are some different ways you can approach making a PVC and Wood barre. The first option is to decide on whether you want to make a double or single barre. Then the next option is deciding on whether you wish to make it from PVC drainage pipe which has 88-degree fittings or from Pressure Pipe which has 90-degree fittings. Both have their advantages and disadvantages and also create different looking barres. For this project, the advantage of using drainage pipe was that the fittings, fit so snuggly with the wooden rail, like they were made for each other! But if you wish to take a look at the other designs those tutorials will be out soon!
STEP BY STEP INSTRUCTIONS – HOW TO MAKE A DIY DOUBLE BALLET BARRE
For a pdf printout with a list of the tools, materials and cuts you need to make as well as a small diagram and simple instructions click here to join our newsletter. This way you have access to the member vault with all my free printables and more!
- Step 1: Gather your tools and materials.
- Step 2: Cut your PVC pipe
- Step 3: Assemble the fittings, Wood and PVC pipe
- Step 4: Screw and Drill the wooden barres in place
- Step 5: Secure the rest of the fittings together with a rubber mallet, glue or screws
- Step 6: Paint your PVC and oil or varnish your wood barre.
- Step 7: Your DIY Ballet Barre is ready to use!
- DIY Ballet Barre E-Book
- ALTERNATIVE DESIGNS
Step 1: Gather your tools and materials.
WHAT YOU WILL NEED
TOOLS or EQUIPMENT:
- Hack Saw
- Rubber Mallet
- Measuring Tape
- Steel Wool
- Permanent Marker
- 2 Chairs or 2 Work Horse or even bricks to lie pipe across to cut
- Electric Hand Drill with drill piece for making drilling holes.
- 4 x button head size #8 – 3/4″ length screws
- Acetone for cleaning marks and printed barcodes off pvc
- Glue for PVC pipes or Screws if using for the pvc
- Paint for plastic surfaces
- Sanding paper for wood
- Wood oil
- PVC Drainage Pipe 1.5″ diameter (40mm)
1 x 10 foot long (3m)
- 6 x elbows for drainage pipe 1.5″
- 4 x tees for drainage pipe 1.5″
- 2 x Wooden Dowel minimum 1.5″ Diameter (please read note about width below!)
I bought my wooden barre as one long 8-foot piece which was cut in half into two 48″ or 120cm long pieces. Whatever you are able to source, I would not recommend going shorter than 1m or 40″ for each length or much longer than 60″ or 1.5m long
Another IMPORTANT note on buying your timber dowel. PVC fittings and timber dowel are not made to fit perfectly into each other. You may find that you can’t find exactly 1.5″ for the width of your wooden barre – but slightly larger or smaller because that is how they manufacture it. Also 1.5″ is usually the measurement of the inner hole of the pipe and not the entire diametre and so the hole in the fitting will be bigger than 1.5″ to accommodate the PVC casing. I have stated in the materials list to buy 1.5″ timber just to give you a measurement to begin with and look for because it will be smaller than your fittings and will fit, but you might find something that fits more snuggly in store!
In any case, make sure you carry your fittings with you to the timber section of your hardware store and slide them onto the timber to get your perfect fit. My timber was 42mm which when you transfer to inches is actually 1.65 inches and it slid in perfectly into the drainage pipe fittings! You want to ensure your wooden dowel is smaller and not bigger than your fitting as you will be screwing the wood in and so if it is smaller you will just end up with some space in the fitting which is fine after you have secured it with a screw from underneath rather than on top as I do in this tutorial!
Step 2: Cut your PVC pipe
For this DIY ballet barre you will need to cut your PVC pipe into the following lengths:
- 4 x 10″
- 2 x 26″
- 2 x 8″
HOW TO CUT PVC?
If your hardware or plumbing supply store can’t make the cuts for you and you have access to a miter saw and know how to use one – then go ahead and use that. If you have no idea what a miter saw is or how to use one, don’t worry, I didn’t use one.
I used a simple hacksaw and the video above shows you exactly how I did it. I simply measured a length I needed, marked this with a permanent marker and laid the pipe onto a couple of chairs for support, and then used the hacksaw to cut the pipe where I had marked. Use steel wool to quickly clean the cut edge of debris.
You can also use this same technique to cut your wood if needed – My hardware store cut mine – although as the wood is substantially heavier and harder to cut through I would advise having the wood held more securely in clamps or a vice to a sturdy work desk or something similar before attempting to saw it to your prescribed measurements.
TOP TIP: HOW TO PUT PVC FITTINGS ON THE RIGHT WAY
So this is why you read websites with instructions and watch youtube videos of how to do things, because you can also learn from and watch the mistakes of the creators – here is what we can all learn from my mistake in this video tutorial!
When using drainage pipe fittings it is really important to make sure your tee fittings mirror each other to face the same direction on either side of the barre. If you have watched my video, you might have noticed at the end when the barre is finished it goes up slightly on one end. This is because I was filming all by myself and could not see that issue from looking down at the barre and therefore did not realize anything was wrong.
What I had in fact done was put the tee pieces on differently on both legs of the barre. Drainage pipe fittings have 88-degree angles so that water is able to freely flow downwards. Because of the way they are made to accommodate this angle, the length on both sides of the tee outlet is not the same one is shorter and the other is longer. So because the tees between the upper and lower barre are put on differently, the space between the two barres is also different, making one end higher than the other.
Step 3: Assemble the fittings, Wood and PVC pipe
The image above should hopefully give you a good visual on how to put all the pieces together and the video gives you a step by step walk through of how to do it as well…..but if you would like to read the instructions, on how to build this approximately 41″ tall ballet barre that I think is great for both kids and adults to use keep on reading here.
Start with the feet.
Grab one elbow fitting and attach a 10inch piece of pipe to each horizontal opening. Put a tee fitting on the other opposite end of each pipe. The single opening of the tee should face upwards and the two elbows downwards. You should be able to stand this structure now on the floor. Follow these instructions to create another foot exactly the same and place it about 3 feet away from the first barre foot you made.
Insert the legs
Insert one of the 26″ pieces into the tee fitting that is facing upwards on one of the feet. At the other end of the 26″ fitting push on a tee, so that the two wholes are in line vertically and the single hole is horizontal and make sure that hole is facing towards the other foot you made. Add on top your 8″ piece of pipe and finally an elbow so that the opening again faces the other foot you made. Follow these instructions again and make the leg for the other side of the barre.
Insert the Barres
I opted to insert both barres before drilling and screwing them in. But if you watch the video, it was a little difficult to achieve so alternatively you could try to insert and screw in the bottom barre first and then insert the second higher barre. If you are not sure of what I mean, take a look at how I put together the full PVC version of this barre in the tutorial and video here.
Step 4: Screw and Drill the wooden barres in place
Drill a hole through the PVC fittings where the wood is attached when the wooden barre is still inserted into each fitting, so that the hole goes through both the fitting and piece of wood. Screw in by hand a size #8, 3/4″ inch button head screw to secure the wooden barred into each fitting.
Drilling a hole and then screwing a screw in by hand are just some measures I take to ensure I do not split the wood, as although this has not happened yet when making ballet barres it has occurred on some other projects when I did not take the same precautions.
Step 5: Secure the rest of the fittings together with a rubber mallet, glue or screws
I have to be honest, after ensuring the wood would not fall out by screwing them in, I kind of left this barre as it was without gluing or screwing together the rest of the pieces. Not that I would advise this because the feet keep coming apart, but a few hits with a rubber mallet does keep it together for a while.
Therefore your options are to use PVC or plastic glue to glue all the other fittings together or to use screws so you can pull it apart if you ever wanted to.
If gluing I would advise you to not glue the legs into the feet so that you can either swivel them to the side or take them off for storage. But this tends to make your barre a little less sturdy so if you have the space to leave your barre out, glue them in as well!
Step 6: Paint your PVC and oil or varnish your wood barre.
Most PVC glues will leave colored marks around the fittings so you might want to paint your barre to hide these. Use a paint made for plastics to do this and make sure you have removed the wood to ensure that you don’t get paint all over your barre.
If you used screws or a clear adhesive for plastics you might decide to keep your ballet barre white or grey like the pipes you used. You may need to clean all the printed barcodes and identifiers off the pipes and you can easily do this with a cloth and some acetone. Some of my fittings also came with barcodes stuck on them and I had to use a special spray to get the gooey stickiness off them.
For your wood, you should sand it down with fine grade sanding paper and then either use wood oil or varnish to finish off your barre. This will help to ensure it stays smooth and does not splinter. It also makes it easier to clean and allows the hand to move smoothly along it.
Step 7: Your DIY Ballet Barre is ready to use!
Once hammered together, or glued and painted your ballet barre is ready to use. Just remember Ballet Barres are used for balance and for stretching not for hanging off or for gripping as you just might find.
DIY Ballet Barre E-Book
Why try and work it all out on your own, when I have gone and compiled everything you need to know about making a DIY Ballet Barre into a book! Check it out the e-book where we have newly designed instructional manuals, tips and advice as well as links to the video tutorials, all in one location.
If this particular ballet barre isn’t what you were after check here for the DIY Ballet Barre home page where I have instructions on how to make single ballet barres, barres from galvanized steel, and others using wood. I also have a few suggestions on different styles of feet as well as on how to weigh down your barre so it doesn’t move or what to put under the feet so they don’t scratch wooden floors.